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Sorting Systems Risk Prevention

Sortation System

Talk to a safety specialist

In any high-speed warehouse, a sortation system is the heart of the operation and one of its critical risk zones. With fast-moving conveyors, scanners, diverters and robotic arms working in sync, the risk of collisions, entrapment and human error increases dramatically. Axelent designs safety into every stage so people, machines and flow stay protected from day one.

What makes sortation safety critical?

In a high-speed warehouse, the sortation system is both the heart of the operation and one of its most complex risk zones. Goods move through conveyors, scanners, diverters and robotic arms at high speed, with constant handoffs and changing flows. In this environment, a split second can mean a collision, entrapment or a complete stop in production.

Axelent simplifies sortation safety with modular, intelligent protection that integrates seamlessly into your layout. Guarding shields operators from hazardous zones, impact protection absorbs collisions and protects equipment, and visual cues define safe pathways. Together, these measures keep your flow fast and predictable, ensure compliance with key standards and create a safer working environment that inspires confidence.

Robotic arms palletizing cartons inside safeguarded automation cell
Warehouse safety barriers and machine guarding protecting pedestrian walkways around automated conveyor and robotic systems

Create safe access with task-zones

Task-zones are defined areas that allow safe manual access without halting the entire system. Equipped with safety devices like light curtains, contact mats or laser scanners, these zones isolate specific segments for maintenance or supervision.

This setup improves uptime and complies with ISO 11161 and/or ANSI B11.20 for integrated manufacturing systems. Safety devices detect presence and pause only the affected area, protecting operators without compromising flow.

By choosing Axelent’s solutions from the start, you avoid costly redesigns, minimise downtime and create a predictable, standards-compliant environment, without compromising flexibility or speed.

Safe and compliant sortation environments

Safety in sortation is about creating an environment where people, machines and processes can work at full speed without compromise. Axelent makes it easy to stay in tune with safety regulations while keeping your material flow efficient and your team protected.

Our solutions help you meet key standards, including:

  • EN 619 – conveyors and sortation systems
  • ISO 13857 / 13854 - safety distances
  • ISO 14120 - fixed and movable guards
  • ANSI B11.19 Annex E
  • OSHA 1910.212
  • Machinery Directive (EU)

With Axelent, compliance isn’t an obstacle, it’s built into your system from the start. Explore risk prevention for sorting environments.

Protect automated warehouses

Sorting Systems Risk Prevention

Sortation Equipment

Safety Solutions for Automated Warehouses

Get in touch with us

Any questions about warehouse automation safety? Do you want to discuss your project or get tailored advice? Our safety specialists are here to guide you every step of the way. Axelent helps you create safety that works in sync with your robotics. Send us your layout and we’ll help you design a solution that protects your people without slowing down the process.







Jess Davies
Jess Davies

Axelent Ltd

Customer Success Lead

Johanna Fuller
Johanna Fuller

Axelent Ltd

UK Global Accounts Manager

Sam Hagar
Sam Hagar

Axelent Ltd

Area Sales Manager | East & Midlands

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Axelent Xperience

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Explore Axelent’s digital showroom to experience our warehouse safety solutions. Discover modular protection systems in operation, learn from customer case studies and visualize how our safety solutions fit seamlessly into automated workflows.

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Axelent Safety Design

Plan with confidence

Simplify your safety planning with Axelent Safety Design. Quickly create customized layouts that ensure the right protection for your project, while supporting risk assessment and compliance from the earliest stages. Save time and avoid costly redesigns.

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Axelent Safety Book

Your guide to compliance

Axelent’s Safety Book provides clear, practical guidance on international safety standards and how to apply them in automated warehouses. It’s a comprehensive resource that supports your team in making informed safety decisions and maintaining compliance throughout your project lifecycle.

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